I remember the first time my laptop overheated on me, and how thankful I was for not wearing synthetic trousers that day. Lifehacker has done a brilliant job explaining how to prevent your computer from overheating; check it out. [Lifehacker]
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Overheating was the reason why the Mac mini was losing its WiFi connection. It was an ongoing issue for years.
Here is how we finally solved the problem:
Has been working reliable for a few weeks now so it appears we've finally whacked this mole.