In what sounds like a completely backwards way to resolve some of the many issues with printers, researchers from the Chinese Academy of Sciences’ Institute of Chemistry have come up with a way to use transparent inks to print images with a full spectrum of colors.
You don’t need to be an environmental scientist or even an engineer to understand why printers are problematic. The chemical processes needed to produce the pigments and inks used in the devices aren’t exactly environmentally friendly, and then there’s the issue of endlessly having to replace multiple ink cartridges if you do a lot of color printing, even when the cartridges don’t actually appear to be completely empty. Where’s all that leftover ink actually going? Is it being responsibly disposed of? There are lots of questions and concerns around the printing industry that have encouraged researchers to come up with alternative ways to create color imagery.
One approach takes inspiration from the natural world, where creatures like butterflies and peacocks produce shimmering color by manipulating how light is reflected through microscopic structures, a phenomenon known as structural color. In 2015, researchers from the Missouri University of Science and Technology created in inkless printer alternative that used a laser to perforate a metal material with thousands of tiny holes to create a microstructure that produced the same effect, resulting in a small range of visible colors.
In a recently published paper, however, a team from the Chinese Academy of Sciences detail a new approach to structural-color technology that sounds a lot more promising for real-world applications, because it can reproduce a wide spectrum of colors and uses existing printer hardware. An inkjet—the type of color printer most have at home—creates full-color images by shooting microscopic droplets of ink, in different sizes and colors, onto a piece of paper. When viewed up close, the patterns of colored dots appear completely random, but when viewed from afar, a full-color image can be seen.
The researchers modified an inkjet printer to use just a single polymer ink that appears transparent to the human eye. Instead of paper, which will readily absorb most liquids, causing them to spread and bleed, they used glass with a hydrophobic surface, so that when the water-based ink droplets were laid down, they were repelled, causing them to form a structure that looked like a tiny dome. Leveraging the surface tension properties of liquids and the hydrophobic effect of the glass allowed the researchers to modify a printer so that it could create these microdomes in varying sizes and shapes, covering a surface in what are essentially thousands and thousands of tiny lenses.
Depending on its size and shape, each microdome reflects a different wavelength of light, causing the human eye to perceive various colors as a result. With thousands grouped together, a larger, full-color image can be created the same way colored ink dots create images on paper (also like the colored pixels on an LCD screen). The effect only works in one direction, however, so when the printed piece of glass is viewed from the other side, the ink is again transparent. One day, entire skyscrapers could be covered in imagery, be it artistic designs, massive billboards, or protection for birds, without obstructing the view from the inside.
Through careful manipulation of the shape and patterned structure of the microdomes, the researchers believe they can fully control the saturation, lightness, and other aspects of the colors being produced. For the time being, however, they’ve focused on recreating detailed, recognizable images with limited color palettes to demonstrate the potential of the new approach.
In addition to being compatible with existing printing hardware, including the printers used in larger commercial print shops, the new structural-color method could potentially also help reduce printing costs, since it relies on just a single ink. It also promises a much longer lifespan for prints than when using dyes and pigments that will naturally fade over time. Assuming light continues to obey the laws of physics, and as long as nothing affects the printed microdome structures, the visible colors will always look as vibrant and saturated as they did when first printed.