Made from polystyrene—the same poorly degradable material found in Styrofoam—only about 10 percent of packing peanuts made in the United States are recycled today. According to Pol, both traditional packing peanuts and newer, "environmentally friendly" alternatives can pose risks:

"Outside in a landfill, potentially harmful substances in the peanuts, such as heavy metals, chlorides and phthalates, can easily leach into the environment and deteriorate soil and water quality. The starch-based alternatives also contain chemicals and detergents that can contaminate ecosystems," he said.

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Pol is optimistic that his new process could be scaled up and says that foam-based carbon microsheets and nanoparticles may be ready for commercial use within two years. He's also working on applying the method to the more-degradable starch based nuts. So hold onto those little foam nuts for now—soon, they may find a new home in all your favorite devices.

Top image via shutterstock